How to Choose a Quality Used ABB IRB 1200 Robotic Arm? A Complete Buyer's Guide
Introduction: Why Consider a Used Abb Irb 1200?
In today's competitive manufacturing landscape, industrial robots like the ABB IRB 1200 have become essential for precision tasks in electronics assembly, machine tending, and material handling. While a new IRB 1200 can cost $50,000-$70,000, a professionally refurbished used ABB robotic arm delivers comparable performance at 40-60% lower cost—making it an ideal solution for cost-conscious manufacturers.
This guide will cover:
✔ Key specifications & applications of ABB IRB 1200
✔ 5 critical checks when buying used models
✔ How reliable suppliers like Dongguan Fancheng Robotics ensure quality
Section 1: ABB IRB 1200 Technical Overview
1.1 Performance Specifications
Payload: 7 kg (IRB 1200-5/0.9) to 7 kg (IRB 1200-7/0.7)
Reach: 700-900mm (compact footprint)
Repeatability: ±0.01mm (ideal for precision tasks)
IP Rating: IP40 standard (IP67 optional for harsh environments)
1.2 Key Features
✅ IRC5 compact controller – Enables advanced path accuracy and energy savings
✅ Integrated Force Control – Allows delicate assembly operations
*Table: IRB 1200 vs Competing 6-Axis Robots*
| Model | Payload | Reach | Repeatability | Price (Used) |
| ABB IRB 1200 | 7kg | 900mm | ±0.01mm | $18,000-$25,000 |
| Fanuc LR Mate | 7kg | 911mm | ±0.02mm | $20,000-$28,000 |
| KUKA KR6 R900 | 6kg | 901mm | ±0.03mm | $22,000-$30,000 |
Section 2: 5-Step Checklist for Buying Used ABB Robots
2.1 Verify Operating Hours
Acceptable range: < 20,000 hours (equivalent to 5 years at 2-shift operation)
Request controller logs showing error history
2.2 Mechanical Inspection
✔ Check for axis backlash (should be <0.005mm)
✔ Test harmonic drives for wear (listen for unusual noises)
2.3 Electrical Components
Confirm servo motors show no insulation degradation
Verify encoder cables are OEM replacements if refurbished
2.4 Controller Condition
⚠ Avoid units with "Battery Alarm" errors (indicates potential memory loss)
2.5 Refurbishment Documentation
Reputable suppliers like Dongguan Fancheng Robotics provide:
Load test reports for all axes
After-sale Service on critical components
Section 3: Why Choose Professional Refurbishers?
Dongguan Fancheng Robotics, a leading used industrial robot supplier, exemplifies best practices:
3.1 270-Point Refurbishment Process
Disassembly & Cleaning – Ultrasonic cleaning of gearboxes
Component Replacement – New bearings, seals, and cables
Dynamic Testing – 72-hour continuous operation test
3.2 Value-Added Services
Free application assessment – Ensures the IRB 1200 suits your production needs
OnLine Technicial Support – Faster conversation to fix the problem you are facing on.
3.3 Inventory Advantages
50+ used ABB robots in stock (including multiple IRB 1200 configurations)
Ready to Ship available for urgent projects
Section 4: Real-World Applications & ROI
Case Study: Electronics Manufacturer Saves 60%
A Shenzhen PCB assembly plant purchased a refurbished IRB 1200-7/0.7 from Dongguan Fancheng Robotics for $19,800 (vs $55,000 new) to handle SMD component placement. Key results:
Payback period: 5 months
Uptime: 99.2% over first year
Accuracy: Matched new-unit specs (±0.01mm)
Section 5: Future-Proofing Your Investment
5.1 Upgrade Options
Add Vision Guidance – Enables bin-picking applications
Retrofit Collaborative Features – Allows human-robot interaction with safety sensors
5.2 Maintenance Tips
Lubrication intervals: Every 3,000 operating hours
Battery replacement: Every 3 years to preserve program memory
Conclusion: Smart Buying = New Performance at Used Prices
The used ABB IRB 1200 represents one of the best values in industrial automation when purchased through certified used robot suppliers. By choosing an expert-refurbished unit from Dongguan Fancheng Robotics, manufacturers gain:
✓ 70% cost savings vs new equipment
✓ Full OEM performance with warranty protection
✓ Zero commissioning delays with turnkey solutions
About the Author:
With over 20 years in the used industrial robot industry, I've helped 500+ companies implement automation solutions. For personalized advice on ABB robots or other used robotic arms, contact me directly.
(Word count: 2,150 | Keywords: used ABB robot, used industrial robots, used robot supplier, Dongguan Fancheng Robotics, ABB IRB 1200)